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Zytel ST801 NC010

Liên hệ
Mua ngay
In stock
Celanese
SKU-2414628

Zytel® ST801 NC010 is a super toughened, glass-fiber-reinforced PA66 engineering resin. The product is specifically designed for injection-molded parts requiring high precision, heat resistance, and heavy load-bearing capabilities. This is the perfect material to enhance the service life of components in harsh industrial environments.

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Introduction to Zytel® ST801 NC010

In the process of designing and manufacturing industrial products, selecting the appropriate material plays a key role, directly affecting durability, performance, and production costs. For applications requiring high load-bearing and heat resistance, engineering plastics such as PA66 are increasingly prioritized to replace traditional metals.

Zytel® ST801 NC010 is a line of glass fiber reinforced polyamide 66 (PA66) resin developed by DuPont to meet stringent technical requirements in modern industry. With a glass fiber content of approximately 30%, this material provides superior stiffness and strength compared to unreinforced PA66 resin.

From the perspective of a beginner learning about plastics, Zytel ST801 NC010 can be simply understood as a "high-tech plastic" designed to work in conditions that ordinary plastics find difficult to meet. Meanwhile, for design engineers, this is a material with clear, stable technical data that has been proven in many practical applications.


Outstanding Characteristics of Zytel® ST801 NC010

The greatest strength of Zytel ST801 NC010 lies in its mechanical properties. Thanks to glass fiber reinforcement, the material has good load-bearing capacity and limited deformation when working under high loads or continuous vibration.

Some notable mechanical characteristics include:

  • High tensile strength and stiffness, suitable for load-bearing parts.
  • Good shape stability, reducing warpage after injection molding.
  • Ability to work durably over long periods.

In addition, heat resistance is a factor that makes Zytel ST801 NC010 widely used. The material has a high heat deflection temperature (HDT), allowing parts to maintain mechanical properties even when working in high-temperature environments, such as engine compartments or industrial electrical equipment.

Furthermore, Zytel ST801 NC010 performs well in chemical resistance. The material can withstand oil, fuel, and many types of industrial chemicals, helping to increase product life when used in harsh environments. Although it is a PA66 plastic and is still somewhat affected by humidity, this factor is usually calculated and controlled in technical designs.


Applications of Zytel® ST801 NC010 in Various Fields

Thanks to the combination of high mechanical strength, good heat resistance, and dimensional stability, Zytel® ST801 NC010 is widely applied in many different industries. Listing clearly by each field helps readers quickly determine the suitability of the material for the product they are designing or manufacturing.

Automotive Industry

Zytel ST801 NC010 is commonly used in parts requiring high load-bearing and heat resistance, especially in the engine compartment area. Typical applications include:

  • Brackets and fixed frames for components.
  • Protective shells for technical parts.
  • Structural parts replacing light metals.

Electrical – Electronics Industry

In the electrical and electronics field, this material is highly valued for its stiffness, shape stability, and good electrical insulation. Some typical applications:

  • Housings and shells for electrical devices.
  • Connectors and technical terminals.
  • Load-bearing components in industrial electrical systems.

Industrial & Precision Engineering Industry

For industrial equipment and machinery, Zytel ST801 NC010 is suitable for injection-molded parts requiring high precision and long life, including:

  • Load-bearing structural parts.
  • Lightweight power transmission parts.
  • Mechanical components requiring dimensional stability.

Metal Replacement Applications

Thanks to its superior mechanical characteristics, Zytel ST801 NC010 is often selected in metal replacement projects to:

  • Reduce the overall weight of the product.
  • Simplify the production process.
  • Optimize costs for mass production.
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Summary of Technical Specifications

Note: Values written as "Dry/Cond." represent the state of the plastic immediately after molding and after it has absorbed moisture to reach an equilibrium state.

Parameter Group

Specific Parameter

Value (Dry/Cond.)

Unit

Test Method (ISO/ASTM/IEC)

Physical Properties

Density1080 / -kg/m³ISO 1183
 Molding shrinkage (parallel)1.8 / -%ISO 294-4, 2577
 Molding shrinkage (normal)1.4 / -%ISO 294-4, 2577
 Humidity absorption (2mm thickness)2 / *%Equivalent to ISO 62
 Water absorption (24h immersion, 3mm thickness)1.2 / *%Equivalent to ISO 62
 Processing moisture (Injection molding)$\le 0.2$% 

Mechanical Properties

Tensile modulus2000 / 900MPaISO 527-1/-2
 Tensile stress at yield50 / 43MPaISO 527-1/-2
 Nominal strain at break40 / >50%ISO 527-1/-2
 Izod notched impact strength (23°C)80 / 90kJ/m²ISO 180/1A
 Rockwell hardness (R-scale)112 / 89-ISO 2039-2

Thermal Properties

Melting temperature (10°C/min)263 / *°CISO 11357-1/-3
 Heat deflection temperature (HDT) at 1.8 MPa64 / *°CISO 75-1/-2
 Heat deflection temperature (HDT) at 0.45 MPa132 / *°CISO 75-1/-2
 Coefficient of linear thermal expansion (parallel)120 / *E-6/KISO 11359-1/-2

Electrical Properties

Electric strength31 / -kV/mmIEC 60243-1
 Comparative tracking index (CTI)600 / --IEC 60112
 Volume resistivity1E12 / 1E11Ohm.mIEC 62631-3-1

Flammability

Flammability rating (at 1.5mm)HB / *ClassIEC 60695-11-10
 Oxygen index20 / *%ISO 4589-1/-2

Phân tích bổ sung về tính chất đặc thù

  • Khả năng kháng hóa chất: Zytel® ST801 NC010 được đánh giá là có khả năng kháng các loại cồn (Isopropyl, Methanol, Ethanol), các loại nhiên liệu tiêu chuẩn và nước (ở 23°C và 90°C). Việc kháng hóa chất giúp bảo vệ sản phẩm khỏi ăn mòn hoặc phai màu trong quá trình sử dụng.
  • Đặc tính gia công: Loại nhựa này được thiết kế chủ yếu cho phương pháp ép phun (Injection Molding) với nhiệt độ nóng chảy tối ưu là 554°F (khoảng 290°C). Để đảm bảo chất lượng, độ ẩm xử lý cần được kiểm soát ở mức ≤ 0.2%.
  • Tính dẻo dai (Toughness): Điểm nổi bật nhất của sản phẩm này là sự cân bằng tuyệt vời giữa độ cứng và độ bền va đập (ngay cả ở nhiệt độ thấp như -30°C), nhờ vào đặc tính "Super Toughened" của dòng ST801.

Lưu ý: Các giá trị ghi dưới dạng "Khô/Sau khi xử lý" (Dry/Cond.) thể hiện trạng thái của nhựa ngay sau khi đúc và sau khi đã hấp thụ độ ẩm đạt trạng thái cân bằng.

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